Shadow board for Tools
Create tool and work item silhouettes on a shadow board using this easy-to-install peel and stick vinyl tape roll. Simply lay out the tools and trace them onto the tape then cut peel and stick on the shadow board. Vinyl overlay can be repositioned on the board when tools have to be moved. This 5S lean shadow board tape provides a visual standard for tool and workplace management.
SEE BELOW FOR TOOL SHADOW COLOURS!
Tool Shadow Board Precuts
Tool Shadow Board Templates are a great way of transforming your 5S tool and equipment house keeping. These high quality self adhesive stickers save lots of time, allowing implementation to be rapid and stressful.
These overlays are a quick and easy way to identify storage positions of tools and accessories! See what is missing at a glance!
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Tool Shadow Board Stickers
Tool Shadow Board Stickers
The 5 Esses
There are five primary 5S phases: sorting, set in order, systematic cleaning, standardising, and sustaining.
Eliminate all unnecessary tools, parts, and instructions. Go through all tools, materials, and so forth in the plant and work area. Keep only essential items and eliminate what is not required, prioritising things per requirements and keeping them in easily-accessible places. Everything else is stored or discarded.
Straightening or Setting in Order
Arranging tools, parts, and instructions in such a way that the most frequently used items are the easiest and quickest to locate. The purpose of this step is to eliminate time wasted in obtaining the necessary items for an operation.
Sweeping or Shine
Standardised cleaning-point at a 5S organised plant
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Clean the workspace and all equipment, and keep it clean, tidy and organised. At the end of each shift, clean the work area and be sure everything is restored to its place. This makes it easy to know what goes where and ensures that everything is where it belongs.
All work stations for a particular job should be identical. All employees doing the same job should be able to work in any station with the same tools that are in the same location in every station. Everyone should know exactly what his or her responsibilities are for adhering to the first 3 esses. Synonym : Systemise
Sustaining the Practice
Maintain and review standards. Once the previous 4 esses have been established, they become the new way to operate. Maintain focus on this new way and do not allow a gradual decline back to the old ways. While thinking about the new way, also be thinking about yet better ways. When an issue arises such as a suggested improvement, a new way of working, a new tool or a new output requirement, review the first 4 esses and make changes as appropriate. It should be made as a habit and be continually improved.
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